Warehouse Operations
- Supervise the receiving, inspection, and proper storage of raw materials such as steel billets, alloys, and chemicals used in casting production.
- Manage the proper storage of finished castings, ensuring that they are protected from damage and corrosion.
- Monitor and optimize warehouse space to accommodate heavy and oversized steel castings, optimizing layout for operational efficiency.
- Coordinate with the production team to ensure smooth delivery of required materials to the foundry floor.
Inventory Control
- Oversee accurate tracking and management of inventory in the warehouse, including casting raw materials, maintenance supplies, and finished products.
- Perform regular stock counts of high-value materials such as metals and alloys, ensuring accuracy in stock levels and minimizing discrepancies.
- Implement and maintain a robust system for tracking high-demand and high-cost materials.
- Identify materials that are nearing expiry or are excess stock and report for possible recycling or disposal.
Logistics Coordination
- Coordinate with internal and external logistics teams to ensure the timely transportation of materials, both inbound and outbound, adhering to the production schedules.
- Handle logistics for large-scale shipping and receiving, ensuring safe handling of heavy castings, steel components, and other large items.
- Ensure that shipping documentation (including hazardous material handling) complies with local and international regulations for steel and foundry materials.
Team Supervision & Training
- Lead and supervise warehouse staff, ensuring that they adhere to operational standards, safety procedures, and quality expectations specific to a steel foundry and iron casting environment.
- Train warehouse team members on material handling techniques to avoid damage to heavy castings and other sensitive items.
- Ensure that warehouse staff are familiar with the handling and storage requirements of hazardous materials, such as chemicals used in the casting process.
- Develop a culture of accountability and teamwork, focusing on efficiency and safety in a manufacturing environment.
Health, Safety & Compliance
- Implement and ensure strict adherence to safety protocols and industry standards for material handling in a high-risk environment.
- Conduct regular safety audits and safety drills to prevent accidents, particularly with handling large and heavy materials or hazardous substances used in casting production.
- Ensure that the warehouse complies with environmental standards regarding waste disposal and material handling, especially for metal scraps and used chemicals.
- Ensure proper labeling, storage, and disposal of any hazardous waste materials as per environmental regulations.
Continuous Improvement & Lean Manufacturing
- Contribute to continuous improvement initiatives to optimize warehouse operations and reduce material waste, in alignment with Lean manufacturing principles.
- Analyze and suggest improvements in warehouse processes to ensure faster material turnover and reduce lead times for casting production.
- Collaborate with the production team to ensure raw materials are used efficiently and reduce scrap rates in the foundry process.
- Implement best practices for storing and handling scrap metals to support recycling and minimize wastage.
Qualifications & Requirements:
- Diploma or bachelor’s degree in supply chain management, Logistics, Industrial Engineering, or related fields.
- 3–5 years of experience in warehouse management, preferably in a steel foundry, heavy manufacturing, or industrial environment.
- Knowledge of warehouse and inventory management systems (e.g., SAP, Oracle, or similar ERP systems).
- Familiarity with the specific material handling needs of a steel and iron casting factory, including safety standards for metals and chemicals.
- Strong leadership and communication skills to effectively manage and train warehouse teams.
- Experience with the use of forklifts and other heavy material handling equipment, with relevant certifications.
- Strong understanding of safety standards and regulatory compliance, particularly for manufacturing and foundry environments.